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Annex 1 Intensive Training Course - Live Online Training

Requirements for Aseptic Manufacturing and Approaches for Implementation

30 June / 1 July 2027

Seminar-Nr. 23160

Referierende

Dr Rainer Gnibl

Dr Rainer Gnibl

GMP Inspector

Dr Ingrid Walther

Dr Ingrid Walther

Freelance Consultant and GMP Expert, Chair of the ECA Cannabis Working Group

Arjan Langen

Arjan Langen

MSD

Robert G. Schwarz

Robert G. Schwarz

GXP-TrainCon

Carsten Moschner

Carsten Moschner

CMC3

Dr Philip Hörsch

Dr Philip Hörsch

Cilag GmbH International

Matthias Schaar

Matthias Schaar

Novartis

Dr Jürgen Blattner

Dr Jürgen Blattner

BSR

Stephan Löw

Stephan Löw

CSL Behring

Dr Bettina Rietz-Wolf

Dr Bettina Rietz-Wolf

Regierungspräsidium Tübingen

- Requirements on Rooms, Barrier Systems, Processes and Personnel
- Quality Risk Management (QRM)
- Qualification of Sterile Facilities & Utilities
- Contamination Control strategies and measures from A (APS) to Z (zoning)
- Sterile Filtration and Container Closure Integrity and PUPSIT

Zielgruppe

This Live Online Training is of interest to professionals from pharmaceutical and biopharmaceutical manufacturers, authori-
ties and suppliers with responsibilities in ƒ
  • Aseptic Manufacturing, Quality Assurance, Quality Control, Auditing, Inspections
who are involved in
  • Contamination Control, Engineering, Monitoring, Qualification and Validation, Internal Audits, Quality Affairs, Aseptic Process Simulation/Media Fill

Zielsetzung

This Live Online Training offers a unique opportunity to familiarize yourself with the new regulatory requirements of the revised EU GMP Annex 1 and their impact on aseptic manufacturing, terminal sterilization, and quality-related processes. Following an extensive revision process, including two rounds of comments, the revised Annex 1 for the manufacture of sterile medicinal products was published by the European Commission on August 25, 2022. The update reflects changes in the regulatory environment and advances in manufacturing technologies, with a particular focus on the application of quality risk management principles.Aseptic filling of sterile medicinal products must be carried out in a controlled environment, typically a Grade A cleanroom within an appropriately classified area. Against this background, the training addresses the practical challenges of implementing the revised requirements. Whether you still need to implement specific provisions, are looking for practical solutions, or want to review your current approach and compare it with the experience of colleagues and inspectors, this event provides valuable guidance.Speakers from regulatory authorities, the pharmaceutical industry, and technical suppliers will share their perspectives and practical experience on key topics such as quality risk management, process simulation, PUPSIT, and CCIT. The widely discussed topic of the Contamination Control Strategy will also be addressed, with practical solutions presented. In addition, the training will cover essential contamination control measures, including environmental monitoring, cleaning and disinfection, and personnel Hygiene.

The new Annex 1 is into force since August 25, 2023.


Programm

Future Sterile Manufacturing – some Thoughts about the Annex 1 Changes and other related Documents

Contamination Control Strategy - Inspector‘s View on an Overarching Strategy
  • Requirements
  • Expectations & interpretations
The ECA CCS Guide – a Brief Overview
  • Guide scope and purpose
  • Structure & content overview
Structure and Design – Practical Aspects for a CCS
  • How to develop the strategy
  • How to have your documents available and accessible
Aseptic Process Simulation – Annex 1 Requirements
  • Requirements
  • Expectations & interpretations
Sterile Filtration & Container Closure - Annex 1 Requirements
  • Sterile filtration requirements
  • Pre-Use-Post-Sterilization-Integrity-Testing (PUPSIT) of sterile filters
  • Container Closure Integrity Testing (CCIT
  • Visual inspection process
PUPSIT – Annex 1 - Application of Risk Management
  • PUPSIT: Risk Assessment for PUPSIT and considerations of associated risks in established processes
CCIT – In the Light of the New Annex 1
  • Changed requirements for CCIT in finishing of sterile products
  • Holistic and more scientific view on CCI system as now multiple influencing aspects are explicitly addressed
Disinfection – Efficacy Testing and Validation
  • Antimicrobial agents and their efficacy
  • Testing methods
  • Efficacy testing against Isolates
  • Validation approach
QRM in Sterile Manufacturing – Industrial Experience
  • Strengths and limitations of an EM program
  • Trending: detecting changes
  • Use of modern technologies
  • Response to level excursions
Annex1 vs. ISO 14644-1
Requirements from a Technical Point of View
  • Accordance and differences
  • The issue with the particle sizes
  • Qualification challenges
Enhanced Requirements on Facilities and Utilities
  •  Utilities: water, steam and gases
  •  Facilities: airlocks and pass boxes ; insertion of barrier technologies
  •  Implicit requirements
 Authorities‘ Point of View on RABS and Isolators
  •  Requirements for barrier systems in new Annex
  •  Major changes compared to previous version (Annex 1, 2008)
  •  Inspector‘s comments on changed requirements
Personnel - Behaviour and Access into Cleanrooms
  • Requirements for personnel in new Annex 1
  • Developments since version 2008 of Annex 1
  • Comments of inspector on implementation
New Requirements on a Cleanroom Garment System as an Essential Element of the Contamination Control strategy
  • The ‚new‘ Annex 1
  • Contamination control strategy for garments
  • Risk management
Environmental Monitoring – Current Methodology and Experiences
  • Strengths and limitations of an EM program
  • Trending: detecting changes
  • Use of modern technologies
  • Response to level excursions
Environmental & Process Monitoring - Inspector´s View
  • Summary of requirements from entire Annex 1
  • Essentials for inspection


Weitere Informationen

Technical Requirements
We use Webex for our live online training courses and webinars. At https://www.gmp-compliance.org/training/online-training-technical-information you will find all the information you need to participate in our events and you can check if your system meets the necessary requirements to participate. If the installation of browser extensions is not possible due to your rights in the IT system, please contact your IT department. Webex is a standard nowadays and the necessary installation is fast and easy.

Fees (per delegate plus VAT)
ECA Members € 1,890
APIC Members € 1,990
Non-ECA Members € 2,090
EU GMP Inspectorates € 1,045
The conference fee is payable in advance after receipt of invoice.

Presentations/Certificate
The presentations will be made available to you prior to the Live Online Training as PDF files. After the event, you will automatically receive your certificate of participation.

Conference language
The official conference language will be English.

Contacts:
Questions regarding content:
Mr Axel H. Schroeder, +49 6221 84 44-10, schroeder@concept-heidelberg.de
Questions regarding organisation:
Mr Ronny Strohwald, +49 6221 84 44-51, strohwald@concept-heidelberg.de


Datum & Uhrzeiten

Tue, 30 June 2027, 9:00 - 18:00 h
Wed, 01 July 2027, 9:00 - 17:00 h
All times mentioned are CEST.

Teilnahmegebühr

ECA-Member*: € 1890,-
Non ECA Member*: € 2090,-
EU/GMP Inspectorates*: € 1045,-
APIC Member Discount*: € 1990,-

Alle Preise zzgl. MwSt. Wichtige Hinweise zur Umsatzsteuer.

* auch unkompliziert per Kreditkarte bezahlbar
American Express Visa Mastercard

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This course is part of the GMP Certification Programme "ECA Certified Sterile Production Manager"

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Tel.: +49 6221 8444-0
E-Mail: info@concept-heidelberg.de

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